Plastics Manufacturing Automation
Seamless Changeovers, Unmatched Efficiency, and Sustainable Operations with montrac®
Streamline your plastics manufacturing with montratec’s flexible, efficient, and sustainable intralogistics solution.
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Key Benefits
5 Ways montrac® Elevates Your Medical & Optical Device Production

Slashes Changeover Times
Our programmable shuttle capabilities enable swift transitions between product lines and processes, minimizing downtime and boosting productivity. With montrac®, you can seamlessly switch between different mold sizes and product types, implementing just-in-time production strategies for improved inventory management.

Boosts Production Efficiency
Precision handling and integrated quality control features ensure consistent product quality, even in high-volume production scenarios. Benefits include increased throughput with continuous, smooth material flow, reduced scrap rates through gentle, controlled part handling, and enhanced overall equipment effectiveness (OEE).

Enhances Quality Control
Real-time production data analytics provide insights for continuous improvement and maintain high-quality standards across diverse product lines. Key features include in-line inspection integration for immediate defect detection, traceability of individual parts throughout the production process, and customizable quality checkpoints to meet specific product requirements.

Optimizes Floor Space
Innovative overhead transport options maximize your existing facility’s capacity, freeing up valuable floor space for additional production processes. This system offers improved workflow with 3D transport capabilities (including vertical movements) and the flexibility to reconfigure production layouts without major infrastructure changes.

Supports Sustainability Initiatives
Energy-efficient design and support for closed-loop production reduce environmental impact, aligning with industry sustainability goals. Features include low-energy consumption shuttles with regenerative braking systems, support for recycling and regrind processes in circular plastics production, and reduced material waste through precise handling and optimized production flow.
Industry Challenges and montrac® Solutions
Challenge
Frequent Production Changeovers
Solution
Challenge
Diverse Product Sizes and Materials
Solution
Our versatile transport system handles everything from small components to large molds, adapting seamlessly to your varied production needs. The system can be configured to handle a wide range of loads, accommodating the full spectrum of plastics industry products.
Challenge
Quality Control in High-Volume Production
Solution
Precision handling and integrated quality control features ensure consistent product quality, even in high-speed, high-volume production environments. Our system integrates with vision systems and other quality control devices to perform in-line inspections without slowing production.
Challenge
Limited Floor Space
Solution
Innovative overhead transport options maximize your existing facility’s capacity, optimizing space utilization without compromising on production capabilities. By moving transport systems overhead, montrac® frees up significant floor space for additional production equipment or storage.
Challenge
Increasing Sustainability Demands
Solution
Energy-efficient design and support for closed-loop production reduce environmental impact, helping you meet sustainability targets and regulatory requirements. Our system supports the integration of recycling processes and can help reduce energy consumption compared to traditional conveyor systems.
How montrac® Is Transforming The Plastics Industry

01
Modular Design for Easy Reconfiguration
Adapt your production line quickly to meet changing market demands and product variations. Our plug-and-play modules can be rearranged efficiently to suit your evolving needs.
02
ESD-Safe Transport for Sensitive Components
Ensure the integrity of electrostatically sensitive plastic components throughout the production process. Our ESD-safe shuttles and tracks prevent damage to sensitive electronic components in plastic housings.
03
Real-Time Production Data Analytics
Gain valuable insights for process optimization and quality improvement. Our integrated sensors and data collection systems provide real-time information on production rates, cycle times, and quality metrics.
04
Seamless Integration with Injection Molding Processes
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FAQs
How quickly can montrac® be installed in my facility?
Can montrac® integrate with my existing ERP system?
How does montrac® support multiple product lines in one facility?
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The Future of Manufacturing Is Here, And It's Running On montratec
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