Plastics Manufacturing Automation

Seamless Changeovers, Unmatched Efficiency, and Sustainable Operations with montrac®

Streamline your plastics manufacturing with montratec’s flexible, efficient, and sustainable intralogistics solution.

Key Benefits

5 Ways montrac® Elevates Your Medical & Optical Device Production

montrac® ensures rapid changeovers, optimizes production efficiency, and supports sustainability initiatives, all while maximizing your facility’s potential in the dynamic plastics industry.

Slashes Changeover Times

Our programmable shuttle capabilities enable swift transitions between product lines and processes, minimizing downtime and boosting productivity. With montrac®, you can seamlessly switch between different mold sizes and product types, implementing just-in-time production strategies for improved inventory management.

Boosts Production Efficiency

Precision handling and integrated quality control features ensure consistent product quality, even in high-volume production scenarios. Benefits include increased throughput with continuous, smooth material flow, reduced scrap rates through gentle, controlled part handling, and enhanced overall equipment effectiveness (OEE).

Enhances Quality Control

Real-time production data analytics provide insights for continuous improvement and maintain high-quality standards across diverse product lines. Key features include in-line inspection integration for immediate defect detection, traceability of individual parts throughout the production process, and customizable quality checkpoints to meet specific product requirements.

Optimizes Floor Space

Innovative overhead transport options maximize your existing facility’s capacity, freeing up valuable floor space for additional production processes. This system offers improved workflow with 3D transport capabilities (including vertical movements) and the flexibility to reconfigure production layouts without major infrastructure changes.

Supports Sustainability Initiatives

Energy-efficient design and support for closed-loop production reduce environmental impact, aligning with industry sustainability goals. Features include low-energy consumption shuttles with regenerative braking systems, support for recycling and regrind processes in circular plastics production, and reduced material waste through precise handling and optimized production flow.

Industry Challenges and montrac® Solutions

Challenge

Frequent Production Changeovers

Solution

montrac®‘s programmable shuttle capabilities allow for quick transitions between product lines and processes, reducing downtime and increasing overall production flexibility. Our system can be reprogrammed quickly to accommodate new product runs.
Challenge

Diverse Product Sizes and Materials

Solution

Our versatile transport system handles everything from small components to large molds, adapting seamlessly to your varied production needs. The system can be configured to handle a wide range of loads, accommodating the full spectrum of plastics industry products.

Challenge

Quality Control in High-Volume Production

Solution

Precision handling and integrated quality control features ensure consistent product quality, even in high-speed, high-volume production environments. Our system integrates with vision systems and other quality control devices to perform in-line inspections without slowing production.

Challenge

Limited Floor Space

Solution

Innovative overhead transport options maximize your existing facility’s capacity, optimizing space utilization without compromising on production capabilities. By moving transport systems overhead, montrac® frees up significant floor space for additional production equipment or storage.

Challenge

Increasing Sustainability Demands

Solution

Energy-efficient design and support for closed-loop production reduce environmental impact, helping you meet sustainability targets and regulatory requirements. Our system supports the integration of recycling processes and can help reduce energy consumption compared to traditional conveyor systems.

How montrac® Is Transforming The Plastics Industry

01

Modular Design for Easy Reconfiguration

Adapt your production line quickly to meet changing market demands and product variations. Our plug-and-play modules can be rearranged efficiently to suit your evolving needs.

02

ESD-Safe Transport for Sensitive Components

Ensure the integrity of electrostatically sensitive plastic components throughout the production process. Our ESD-safe shuttles and tracks prevent damage to sensitive electronic components in plastic housings.

03

Real-Time Production Data Analytics

Gain valuable insights for process optimization and quality improvement. Our integrated sensors and data collection systems provide real-time information on production rates, cycle times, and quality metrics.

04

Seamless Integration with Injection Molding Processes

Enhance the efficiency of your core plastics manufacturing operations. montrac® can be directly interfaced with injection molding machines for automated part removal and transport, reducing cycle times and labor costs.

Contact Us

Revolutionize Your Plastics Manufacturing

Discover how montrac® can transform your production challenges into competitive advantages in the fast-paced plastics industry.

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FAQs

How quickly can montrac® be installed in my facility?
montrac®‘s modular design allows for rapid installation with minimal disruption to ongoing operations. Typically, a basic system can be installed and operational within a few weeks, depending on the complexity of your specific requirements.
Yes, montrac® is designed to seamlessly integrate with various ERP systems. Our open architecture and robust API allow for smooth data exchange, enabling real-time production tracking and resource planning alignment with your existing software ecosystem.
montrac®‘s flexible and reconfigurable design allows it to handle multiple product lines simultaneously. The system can be quickly adapted to different product specifications, sizes, and production processes, enabling efficient management of diverse product portfolios within a single facility.

Welcome to our world

The Future of Manufacturing Is Here, And It's Running On montratec

Let’s talk about how we can transform your challenges into your competitive edge.

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